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KMT STELLRAM - полный каталог инструмента - 2014 год EN

                                    для размещения заказа - kennametal@kennametal.su                                                                                                                             Solid Carbide End Mills
                                                                                                                                                                                                              Technical Information — RSM

RSM Technical Information

Product                                                                                                            Dimensions (mm)

  Family                                 Profiling                                                                Facing                Chip Thickness                                                        Profiling (mm/z)  Facing (mm/z)
Description                       ae ap ap ad max
             Diameter  Z    ae   max min max mm2         ae                                            ae ap ap ad max hm                                                                          hm for ae min for ae max fz fz
                           min   0.67 10.30 13.00 6.87   min                                           max min max mm2 min                                                                         max fz min fz max fz min fz max min max
                           0.17
RSM100       10.00     6   0.20                                                                           7.5 1.25 0.078 0.195 0.040 0.100
RSM120       12.00     6   0.27
RSM160       16.00     6   0.20  0.80 12.80 15.60 10.24                                                   9                       1.80 0.078 0.195 0.040 0.100
RSM160       16.00     8   0.33
RSM200       20.00     6   0.25  1.07 17.80 20.80 18.99                                                   12                      3.20                                                             0.078 0.195 0.040 0.100
RSM200       20.00     8   0.31
RSM250       25.00     8   0.25  0.80 12.00 20.80 9.60 Radius 12                                                   0.20   Radius  3.20  0.02                                                       0.05 0.090 0.225 0.046 0.115 0.020 0.057                                  Technical
RSM250       25.00     10        1.33 23.00 26.00 30.67 +0.50 15                                                          +0.50   5.00                                                                      0.078 0.195 0.040 0.100

                                 1.00 16.00 26.00 16.00                                                   15                      5.00                                                             0.090 0.225 0.046 0.115

                                 1.25 20.50 32.50 25.63                                                18.75                      7.81                                                             0.090 0.225 0.046 0.115

                                 1.00 15.50 32.50 15.50                                                18.75                      7.81                                                             0.101 0.251 0.051 0.128

In the application of RSM end mills, it is vital that ad max mm2 is not exceeded, for this, adjust ae & ap accordingly.

Example:                                                 hm                                                        When using ae (max), Then ap	 = ad max mm2 / ae max
When using ap max, then ae 	= ad max mm2 / ap max                                                                  		 = 15.5 / 1
		 = 15.50 / 32.50                                                                                                 		 = 15.50mm
		 = 0.47mm
                                                                                                                                                                    hm
Example based on values for RSM250 (Z=10)
                                                                                                                                                          ap
Key:	                                          ap                                                                                                        fz ae
                                              fz                                                                   ae
	ae	 Radial depth of cut (mm)
	ap	 Axial depth of cut (mm)
	ad	 Cutting section (mm2)
	fz	 Feed per tooth (mm/z)
	hm	 Effective chip thickness (mm)

Cutting Section (ad) and Speed (Vc) Correction Coefficients

                    When the length to diameter (Lu:D) exceeds 3:1 the cutting                                                          When the length to diameter (Lu:D) exceeds 3:1 the speed
                    section (ad) should be reduced as per the following graph.                                                          (Vc) should be reduced as per the following graph.

                      How to correct the cutting section with the ratio: the reach / cutting diameter        1.1                                                                                 How to correct the speed with the ratio: the reach / cutting diameter

                          11                                                                                                                                                                  1.1
                       0.9 0.9
                       0.8 0FP.AR8COEFILING                                                                    1                                                                              1
                       0.7 0.7                                                                               0.9
                       0.6 0.6                                                                                                                                                                0.9
                       0.5 0.5
                       0.4 0.4                                                                               0.8                                                                              0.8
                       0.3 0.3
                       0.2 0.2

                           2 3 4 5 62 73

                                                               RATIO
                    Coefficient                                                                              0.7                                                                              0.7
                                                                                                                                                                                 Coefficient

                                                                                                             0.6                                                                              0.6

                                                                                                             0.5                                0.5
                                                                                                                                                0.4
                                                                                                       4     0.4   5      16 27         3 40 5 1                                                              23                45
                                                                                                                0          Example 2
                                                                                                                                                                                                                  RATIO

Example 1    Operation	 Profile milling	ad:	             15.50mm2                                                                       Material	                                                  ATI 6-4™	  Correction coefficient	 0.50
                                                                                                                                        L:D	                                                       4:1	       Compensated Vc:	 35 m/min
             Cutter	 RSM250LM10	 Correction coefficient	 0.64                                                                           Vc	                                                        70 m/min	

             L:D	 4:1	              Compensated ad:	 9.92mm2

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