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KMT STELLRAM - каталог решений для высокопроизводительного фрезерования - 2014 год EN

5702VZD & 5720VZ                             для размещения заказа - kennametal@kennametal.su
Technical Information

Recommendations for High Speed Machining                       The Cutter Nomenclature Code:
at 8,000 rpm or above.
                                                                    Example: 5702VZD14CA020R58-2
• Check spindle condition:
                                                                    	5702	 =	 Stellram Product Family
			Runout                                                                 V	 =	 Screw fixation
			Balancing                                                              Z	 =	 Insert shape (parallelogram)
                                                                          D	 =	 ISO insert clearance (D = 15°)
     Clamping of the attachment in traction                             14	 =	 Insert edge length (mm)
     Marking and cleanliness                                              C	 =	 Plain straight shank (No flats)
                                                                          A	 =	 Through the tool coolant
• Check that the tool is suitable for the required use.
                                                                       020	 =	 Cutting diameter (mm)
• Inserts must be locked positively in the pocket and                     R	 =	 Right hand tool
                                                                        58	 =	 Reach of tool in mm
  secured using the torx screw provided. The screw must                  -2	 =	 Maximum value of the insert radius in 1/10mm increments
  be torqued to the correct value as indicated in our charts
  on the steel product page 88. 	 For security use a new            This tool must only be used for the following applications: Face milling,
  screw each time.                                                  shoulder milling, slotting and pocketing.

• Check the balancing of the – assembled tool – cutter

  body, inserts and attachment.

• Before start up, note the maximum RPM engraved on            Cylindrical shanks & HSK shanks (special): 5702VZD14 and 5720VZ16 are
                                                               designed and balanced to G6.3 at 30,000 rpm for diameters 50mm and below.
  the tool or in our technical documents. The maximum          Diameters larger then 50mm are balanced to G6.3 at 24,000 rpm. Cylindrical
  RPM is linked to a precise balancing value.                  shank tools mounted in a shrink fit holder or any other mill chuck holder + inserts
                                                               + screws must be re-inspected for balance by the end user when exceeding 8,000
• Ensure that the field of application of the tool shown in    rpm. End user must balance the assembly to a G6.3 value minimum.

  our technical documents and technological parameters         Shell Mills and Modular Heads: 5720VZ16 Shell Mills and Modular Heads are
  is observed:                                                 not balanced. These tools must be re-inspected for balance as an assembly,
                                                               cutter + adapter + inserts + screws by the end user when at or exceeding 8,000
ae (mm)  width of cut, lateral engagement (radial)             rpm. End user must balance the assembly to a G6.3 value minimum.

ap (mm)  Axial depth of cut                                    Balancing requires removing some material by drilling or milling operations. To
                                                               avoid making modular heads weaker, limit these operations by avoiding high rpm.
fz (mm/tooth)	 Feed per tooth
                                                               For each new modular head added to the same extension, re-balance the
n (rpm)  RPM                                                   assembly. For each new Shell Mill installed on the same toolholder, re-balance
                                                               the assembly.
Stellram cannot accept responsibility for misuse of
this product:

 • Non observance of the above instructions
 • Machine without casing
 • Incorrect clamping of workpieces
 • No safety device on the machine
 • Any misuse or incorrect clamping

The optimum rotation must be determined by condition of        Tighten the Modular Head to the       Tighten the bolt between the shell mill and tool
the spindle. The spindle must be rigid to run at these higher  Extension, with lubricant, apply the  holder, with lubricant apply the torque value of:
RPMs.                                                          torque value of:

                                                               Thread sizes Torque Values            Thread sizes  Cutter Bore  Torque Values
                                                                                                         (mm)      Size (mm)           Nm
Under no circumstances must any attempt be made to repair      (mm)  Nm                                    M6
this tool. The only permitted maintenance is the indexing or                                               M8           13             10
replacement of the inserts. Use a new screw for each insert    M6 10                                      M10           16             30
replacement.                                                                                              M12           22             50
                                                               M8 30                                      M16           27             80
                                                                                                          M20           32             110
                                                               M10 50                                                   40             120

When assembling the cutter to a shrink fit holder, the         M12 80
maximum protrusion can not exceed 10% of the reach
of tool.                                                       M16 110

92 www.kennametal.su

                                                               для заказа - kennametal@kennametal.su
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